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Kneader Mixer
Kneader Mixer
Engineered with Z-shaped mixing tools within two
semi-cylinders, the PSG series Sigma Kneader from
Align excels in mixing and kneading high-viscosity
materials surpassing 500,000 cps with unparalleled
efficiency
Reliable Kneader Mixer Manufacturer – Align Industry
Align Industry is a trusted Kneader Mixer manufacturer , providing robust and efficient machines for mixing high-viscosity materials in industries like rubber, plastics, and chemicals.
Key Features:
- '
- Heavy-duty construction for tough materials
- Twin-blade design ensures uniform kneading
- Suitable for semi-solid and high-viscosity compounds
- Custom sizes and automation options available
Kneader Mixer Manufacturer
Align Industry is a leading Kneader Mixer Manufacturer in India, known for delivering robust and efficient kneading solutions for high-viscosity materials. Our kneader mixers are engineered for handling tough mixing tasks such as rubber compounds, adhesives, doughs, resins, sealants, and chemical pastes with precision and consistency.
Designed for shear-intensive mixing applications, our machines feature twin Z-blade rotors that operate at differential speeds, ensuring homogeneous kneading even for the most demanding formulations.
Key Features of Align’s Kneader Mixers:
- Twin Z-Blade or Sigma Blade Design
- Heavy-Duty Construction (SS304 / SS316 / Carbon Steel)
- Jacketed Mixing Chamber for Heating or Cooling
- Hydraulic or Pneumatic Tilting System for Discharge
- Variable Speed Drives (Optional)
- Vacuum Operation Available for Air-Free Mixing
- Capacities Ranging from 5L to 2000L+
Every Align kneader mixer is built to deliver maximum productivity, easy cleaning, and long operational life in batch and semi-continuous mixing processes.
Applications of Kneader Mixer:
- Rubber & Plastic Compounding
- Adhesives & Sealants
- Pharmaceutical Pastes
- Food & Bakery Doughs
- Hot-Melt Resins & Bitumen
- Ceramic & Pigment Pastes
- Battery Slurries & Industrial Chemicals
Whether you need to knead, blend, or plasticize, Align’s mixers handle high-viscosity materials with ease and precision.
| Model | Capacity (liter) | Working Cap. (liter) | Power for Arms (kW) | Arm Speed (rpm) | Power for Arms (kW) | L (mm) | W (mm) | H (mm |
|---|---|---|---|---|---|---|---|---|
| AIKM-1 | 1 | 0.6 | 1.1 | 2.2 | 60/47 | 550 | 450 | 700 |
| AIKM-3 | 3 | 2 | 1.1 | 2.2 | 65/40 | 650 | 500 | 700 |
| AIKM-5 | 5 | 3.5 | 1.1 | 2.2 | 65/40 | 700 | 550 | 730 |
| AIKM-10 | 10 | 6 | 1.5 | 3 | 50/35 | 900 | 580 | 691 |
| AIKM-15 | 15 | 10 | 2.2 | 5 | 50/28 | 1053 | 623 | 861 |
| AIKM-50 | 50 | 30 | 3~5.5 | 5.5~11 | 43/27 | 1330 | 910 | 1350 |
| AIKM-100 | 100 | 60 | 5.5-7.5 | 11~15 | 40/25 | 1588 | 984 | 1452 |
| AIKM-150 | 150 | 90 | 5.5~11 | 11~15 | 40/25 | 1780 | 990 | 1600 |
| AIKM-200 | 200 | 120 | 7.5~15 | 15~22 | 41/26 | 1988 | 1000 | 1829 |
| AIKM-300 | 300 | 180 | 7.5-22 | 15~30 | 33/22 | 2730 | 1930 | 1745 |
| AIKM-400 | 400 | 240 | 11~30 | 22~37 | 33/22 | 2850 | 1950 | 1800 |
| AIKM-600 | 600 | 360 | 30~37 | 55~75 | 35/23 | 3070 | 2080 | 1870 |
Question & answers
Frequently Asked Questions ?
A kneader mixer is used for mixing and kneading highly viscous materials, such as rubber, dough, adhesives, and chemical pastes. It's ideal for processes that require shear force and controlled mixing.
Most commonly, Z-blades or sigma blades are used to provide powerful shearing and folding action during mixing.
Yes. Align kneader mixers come with jacketed chambers for controlled heating or cooling, making them perfect for heat-sensitive applications.
Yes, we offer vacuum kneader mixers that eliminate air pockets and improve product quality, especially useful for pharma and specialty chemicals.
Absolutely. Our machines include hydraulic or pneumatic tilting or bottom discharge systems for easy removal of thick, sticky materials.
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